DuPont™ Test ArmorWall™ Plus

5-in-1 Composite Panel for DuPont™ ArmorWall™ System (1-Hour Fire-Rated)

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DuPont™ Test ArmorWall™ Plus

5-in-1 Composite Panel for DuPont™ ArmorWall™ System (1-Hour Fire-Rated)

<br><b>DuPont™ ArmorWall™ Plus </b> is an ICC listed (ESL-1302, ESL-1306, ESL-1442, ESL-1536, and ESL-1543), high strength, fire-resistant exterior wall sheathing product. <b>ArmorWall™ Plus FR SIS</b> offers a factory-applied, high quality air and water-resistive barrier. Once seams and fasteners have been sealed the enclosure may be considered “dried-in”, allowing interior construction to commence regardless of final exterior finish status.<br><br>ArmorWall™ Plus FR SIS incorporates five traditional building enclosure elements into a single panel product: structural sheathing, fire-resistance, air barrier, water-resistive barrier, and a high-performance continuous insulation layer. The <b>five-in-one</b> system of <b>ArmorWall™ Plus FR SIS</b> can replace several traditional individual components, making it a cost-saving and labor-reducing option compared to traditional, individual components.
 
 
 

Resources

 
 
 
 
 
 
 
 
 

Features & Benefits 

 
 
 
 
 
 

Specifications

 
 
 
 
 
 

Testing

TEST METHOD3 TEST TITLE PROPERTY1 RESULTS
Air
ASTM E2357 Standard Test Method for Determining Air Leakage Rate of Air Barrier Assemblies Air Leakage Resistance Pass
ASTM E283 Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Skylights, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen Air Infiltration at 75 Pa 0.01 cfm/ft2 (0.1 L/s/m2)
ASTM E283 Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Skylights, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen Air Infiltration at 300 Pa 0.04 cfm/ft2 (0.2L/s/m2)
ASTM E96 (Procedure A) Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus Vapor Permeance (of 2" panel) 0.5 Perms (grains/hr in Hg ft2)
Fire
NFPA 2858 Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Wall Assemblies Containing Combustible Components Fire Resistance Pass
ASTM E84 Standard Test Method for Surface Burning Characteristics of Building Materials Flame Spread/Smoke Developed Index (MgO Board) 0 / 0
ASTM E842 Standard Test Method for Surface Burning Characteristics of Building Materials Flame Spread/Smoke Developed Index (insulation) 20 / 200
Strength
ASTM D1621 Standard Test Method for Compressive Properties of Rigid Cellular Plastics Foam Compression Range 30 psi
General
ASTM C1338 Standard Test Method for Determining Fungi Resistance of Insulation Materials and Facings Mold and Mildew Pass
ASTM D1761 Standard Test Methods for Mechanical Fasteners in Wood and Wood-Based Materials Fastener Shear in Sheathing Only 519 lbs
ASTM D1761 Standard Test Methods for Mechanical Fasteners in Wood and Wood-Based Materials Fastener Pull Through 505.2 lbs
ASTM D1761 Standard Test Methods for Mechanical Fasteners in Wood and Wood-Based Materials Fastener Withdrawal Capacity45 284 lbs
Thermal
ASTM C518 Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus Thermal Resistance 6.5 per inch
Water
ASTM 331 Standard Test Method for Water Penetration of Exterior Windows, Skylights, Doors, and Curtain Walls by Uniform Static Air Pressure Difference Water Penetration at 6.27 psf (300 Pa)6 Pass

1Data relating to mechanical performance of the fabrics

2 Such properties, including abrasion and flex-cracking resistance

3Data relating to mechanical performance of the fabrics

4Fastener data reflects attachment to the panel not attachment to structure.

5puncture resistance can help in the assessment of protective performance.

6Total test duration two continuous hours

8ArmorWall™ Plus FR SIS passes NFPA 285 attached directly to the stud framing allowing most cladding installed to its exterior as inclusive to the NFPA 285 approved assembly

All the above data are typical values tested under normal conditions for ArmorWall™ Product

 
 
 

Shear Properties

Fastener Type Min. Fastener Penetration into Framing Panel Applied Direct to Framing (Fastener Spacing at Panel Edges in Inches) Panel Applied Direct to Framing w/ 1/2" Gypsum on Opposite Face (Fastener Spacing at Panel Edges in Inches)
Shear (lbs/ft) w/ Framing of Douglas - Fir - Larch or Southern Pine with blocked perimeters
12" 6" 4" 6"
#14-13 1" 301 lbf (RNV) 437.5 lbf (RNV) 537.5 lbf (RNV) 570 lbf (RNV)
#14-13 1" 150 lbf (ASD) 218.75 lbf (ASD) 268.75 lbf (ASD) 285 lbf (ASD)
#14-13 1" 240 lbf (LFRD) 350 lbf (LRFD) 430 lbf (LRFD) 456 lbf (LRFD)

Deflection Properties

Property Test Method Stud Thickness Span Results
L/240 TAS 202-941 20 ga 86" +60/-40 psf (+2880/-1920 Pa)
L/240 TAS 202-941 18 ga 86" +113/-95 psf (+5400/-4560 Pa)
L/360 TAS 202-941 20 ga 86" +60/-25 psf (+2880/-1200 Pa)
L/360 TAS 202-941 18 ga 86" +113/-75 psf (+5400/-3600 Pa)
TAS 203-942 18 ga +113/-95 psf (+5400/-4560 Pa)
TAS 203-942 20 ga +60/-40 psf (+2880/-1920 Pa)
TAS 203-942 N/A

1Impact and Non-impact Resistance Building Envelope Components Using Uniform Static Air Pressure per Florida Building Code 6 Edition (2017) Section 1604

2Criteria for Testing Products Subject to Cyclic Wind Pressure Loading per Florida Building Code 6 Edition (2017) Section 1604

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

FAQ

Does MgO perform well in high humidity?

Many common building materials have the potential for damage when exposed to very high humidity or condensation. DuPont™ ArmorWall™ Plus System panels are delivered with a pre-applied weather resistive barrier (WRB) on the outer surface, and high-performance foam insulation bonded to the MgO board via patented Fusion Technology on the back. Both components slow the uptake of water vapor to limit exposure of the MgO to water during periods of high humidity, while allowing the assembly to dry out once the external relative humidity drops. As such, typical applications using vented or rainscreen cladding types can be used in all climate zones.

In applications that involve continued exposure to very high humidity (e.g. indoor pools), appropriate modeling tools should be used to understand the potential for buildup of excess water in the assembly. Contact DuPont for technical assistance with these applications.

Can MgO cause corrosion?

Corrosion is always present on jobsites. Industry practices and materials such as galvanized studs have mitigated issues in construction with a well-designed building envelope. Materials like wood or MgO can degrade when exposed to water and should be protected. Failure to protect MgO used as exterior sheathing, or any use of poor quality MgO, could cause degradation of the MgO structure and increase the risk of ions leaching (chloride or sulfate). Metal parts exposed to leached ions are likely to corrode more quickly. Therefore, only high quality MgO is recommended for exterior sheathing applications and contact with water should be mitigated.

The outer MgO layer in ArmorWall™ panel comes with a water-resistive barrier that helps prevent extended exposure to bulk water. MgO used in ArmorWall™ panels is thoroughly tested for stability in high humidity conditions and does not contribute additional corrosion to other building components, such as galvanized studs. In most cases, the continuous insulation layer of ArmorWall™ is in contact with the framing.

Due to the wide variety of fasteners available, it is important to avoid corrosion-prone fasteners to attach the panels or the cladding. The recommended fasteners for the ArmorWall™ System are either stainless steel or tri-coated, both of which offer high corrosion resistance.

MgO sheathing vs Gypsum sheathing

MgO based exterior sheathing panels can be used in place of gypsum sheathing in most wall assemblies and building types. While both exterior sheathings can be used to provide a reliable air barrier when joints between boards are treated and are integral to a variety of fire-resistive wall assemblies, MgO based exterior sheathing provides advantaged performance.


Direct attachment of cladding rails, girts, strapping, etc., without the need to fasten back to the studs.
Some MgO based exterior sheathing panels, like DuPont™ ArmorWall™ System panels, are supplied with factory applied water resistive barrier and/or insulation layers, adding functionality beyond gypsum-based sheathing for construction efficiencies.
MgO based exterior sheathing panels do not support mold growth (ASTM C1338), and do not use paper facers further reducing risk of mold growth.

Are MgO boards combustible?

Very few MgO boards are classified as strictly non-combustible when evaluated using ASTM E136 as referenced in the International Building Code. In practice, MgO boards perform very well in large-scale fire testing due to the superior fire resistance of hydrated inorganic MgO cement that makes up over 90% of the boards.

The fire performance of the full ArmorWall™ system has been demonstrated by multiple NFPA 285 and ASTM E119 test results, providing significant opportunities for multiple wall design configurations to address project needs for all construction types. Refer to ICC-ES ESL 1442 for ArmorWall™ NFPA 285 compliance options and ICC-ES ESL 1302 for various ArmorWall™ fire-rated wall assemblies.

How to cut MgO board?

Tools commonly found on construction projects, such as circular saws and reciprocating saws can be used. Refer to the ArmorWall™ installation manual for cutting and installation instructions for the ArmorWall™ System.

 
 
 
 
 
 

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